From Plant to Jar: Making & Packaging Concentrates Safely

The world of cannabis concentrates has grown rapidly, and today’s consumers expect purity, consistency, and craftsmanship in every jar or cartridge. Behind every high-quality extract is a careful process built on safety, precision, and respect for the plant.

This journey, from raw material to finished product, relies on skilled extraction teams, advanced equipment, and thoughtful packaging decisions designed to preserve potency and flavor. Understanding how these products are made and protected helps consumers appreciate the care that goes into each batch and why expertise matters so much in this industry.

Understanding the Craft Behind Modern Concentrates

Cannabis concentrates have evolved far beyond early forms of wax and shatter. Today’s market includes refined oils, terpene-rich extracts, solventless creations, and whipped textures like badder. For a manufacturer operating in a regulated space, the craft begins long before anything reaches a dispenser. Every step, like preparation, extraction, post-processing, filling, and packaging, follows strict procedures to ensure safety and consistency.

Greenmount LLC, founded in 2017 by Thair Daoud, Zaid Jadan, and Steven Daoud, was built around this commitment. As a licensed Type 7 manufacturer, the team specializes in crafting small-batch vape cartridges and concentrates with meticulous attention to detail. Their approach blends engineering-certified extraction systems with artisan-style hands-on care, creating products that honor the plant’s natural character.

The Foundation: What Type 7 Manufacturing Means

Type 7 is one of the most regulated manufacturing licenses in California. It allows volatile solvent extraction, specifically using hydrocarbons like butane or propane, to produce high-quality cannabis concentrates. These methods unlock deeper terpene and cannabinoid profiles, making it possible to create rich products such as live resin, distillate, and premium badder.

Because of the risks involved, a Type 7 facility must comply with strict fire, safety, and engineering codes. This includes explosion-proof rooms, closed-loop extraction equipment, and detailed Standard Operating Procedures for everything from cleaning to emergencies.

Greenmount operates under all required permits, with ventilation systems, hazard controls, and emergency plans that exceed baseline expectations. The structure behind the scenes ensures each batch is created safely and handled responsibly from start to finish.

How To Make Cannabis Concentrate

Below aee the steps on how cannabis concentrates are made.

Step One: Preparing the Input Material

The process of making cannabis concentrate begins with sourcing the right raw material. For live resin or badder, fresh-frozen flower is essential. Freezing the flower immediately after harvest preserves its terpene profile, giving the final concentrate a vibrant aroma and flavor.

For rosin and rosin cartridges, high-quality hash or premium flower is used instead. Because rosin is solventless, the starting material must be exceptional; what goes in is exactly what comes out, only refined through heat and pressure.

Greenmount’s small-batch model allows the team to choose material with precision, tailoring each run to highlight strain-specific characteristics. This approach is key to producing standout live resin carts, rosin carts, and handcrafted badder.

Step Two: Volatile and Solventless Extraction

Hydrocarbon Extraction for Live Resin & Badder

In Type 7 manufacturing, closed-loop hydrocarbon extraction is the backbone of live resin and badder production. The system moves solvent through the plant material under controlled pressure and temperature, pulling out cannabinoids and terpenes. The resulting extract is then collected and carefully purged to remove residual solvents.

Temperature control plays a big role here. Greenmount’s team uses slow, controlled purging to protect the terpene structure, resulting in smooth, flavorful concentrates. For badder, a gentle whipping technique creates its signature creamy texture.

Solventless Extraction for Rosin

Rosin production takes a different path. Instead of hydrocarbon solvents, rosin is pressed using nothing but heat and pressure. This yields a clean, full-spectrum extract prized by consumers seeking a natural and additive-free experience.

Greenmount’s rosin cartridges, often called rosin bars, are designed for purity, terpene preservation, and premium flavor. Their solventless process appeals to connoisseurs who value simplicity and craft above everything else.

Step Three: Post-Processing and Refinement

Once extraction is complete, each type of concentrate goes through its own refinement process:

Live resin undergoes winterization and filtration to remove fats and lipids.
Badder is whipped to create its smooth, spreadable consistency.
Distillate is further refined through molecular distillation for a clean, potent oil ideal for vape carts.
Rosin may receive minor post-press adjustments but remains largely untouched.

During this stage, terpenes may be blended into distillate or rosin to optimize viscosity and enhance flavor profiles for vape cartridges. This is where Greenmount’s skill shines: their small-batch model gives them the flexibility to create strain-specific or custom formulations tailored to consumer preference.

Step Four: Precision Filling for Vape Carts

Filling live resin carts, rosin carts, or distillate-based carts requires accuracy and care. Temperature control ensures the oil flows smoothly without damaging delicate terpenes. Proper equipment prevents leaks, clogs, and hardware issues.

Greenmount uses high-precision filling tools designed for consistency in every cartridge. Each cart is inspected, weighed, and tested before moving into final packaging. This level of control is crucial for maintaining the flavor, viscosity, and potency that consumers expect.

Step Five: Safe, Compliant Cannabis Concentrate Packaging

Once concentrates are fully prepared, the next stage is cannabis concentrate packaging, which plays a vital role in protecting the product’s integrity. Packaging must maintain freshness, prevent contamination, and comply with California regulations.

Key elements include:

Child-resistant containers
Tamper-evident features
Opaque materials, when required
Accurate labeling
Batch and METRC tracking information

For vape cartridges, high-quality hardware that passes heavy-metal testing is essential. Greenmount ensures all packaging meets state standards, safeguards the product’s terpene profile, and supports shelf stability in dispensaries across California. Their packaging not only protects the extract but reflects the premium craft of the small-batch product inside.

Why Greenmount’s Small-Batch Model Makes a Difference

Greenmount stands out by blending Type 7 capability with artisan precision. Their small-batch approach allows for:

Greater attention to each run
Faster adaptation to market feedback
Unique strain-specific drops
Temperature-controlled purging for flavor protection
High consistency across carts and concentrates

They supply over 400 dispensaries with live resin carts, rosin bars, juice carts, and handcrafted badder—each made with the same level of care and engineering precision.

Conclusion

The journey from plant to jar is a detailed, safety-driven process shaped by skill, compliance, and respect for the plant’s natural identity. Creating concentrates with integrity requires careful material selection, advanced extraction methods, controlled refinement, and thoughtful packaging designed to protect flavor and potency. Greenmount’s small-batch philosophy reflects a deep commitment to quality and craftsmanship, allowing each product, whether a live resin cart, rosin bar, or creamy badder, to deliver a reliable and enjoyable experience. By prioritizing safety and precision at every step, the final product truly honors the plant it came from.